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Pack Up Your Automation, This Is One for the Road

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Pack Up Your Automation, This Is One for the Road

Behind the scenes of our new road case, The Rhody.

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Royal and the first Rhody

Two years ago we decided that we would offer an ATA style road case to house our Pro Line gear for clients with touring and special event productions. It would be the icing on the cake. Well, more accurately the cake box, but a really nice indestructible box…on wheels.

Then we got busy completing more of that Pro Line: Stagehand Pro (11/2013), Spotline (4/2013), Stagehand Mini^2 (8/2014), and Showstopper 3 Consolette (11/2014). But we came back to designing the road case as time permitted. Our production engineer, Royal, advanced the project in a few bursts spread over an 18 month timeline, culminating  with the official launch of the Rhody this January.

The design began with the decision that the Rhody would house a complete automation system for a 4-axis show (although it has unlimited expandability and customizable components). Actually, for Royal, the designing began with some gummy bears and fresh batteries for his TI-83 Plus. Then he set to work fitting together the puzzle with the following pieces:

  • Showstopper Base
  • Power Distribution
  • Showstopper 3 Consolette
  • Touch Screen Monitor
  • Rack Mounted PC
  • Ethernet Switch
  • Uninterruptible Power Supply
  • 4 Stagehand Pro’s

Royal’s recent machine design hampered him only initially. “Designing the Rhody proved to be a challenge,” says Royal, “since I couldn’t use 3/8″ plate steel or machine it out of a huge block of aluminum. It was after those revelations that I decided to go out on a limb and use this new material called Plywood.”

Embracing his return to an organic building material, Royal drafted up the first iteration, but it proved too large. Something like the size of a queen bed.

too big

First Rhody Design, Too Big

So some rearranging was in order but Royal set to work in Solidworks and eventually configured the system in a more appealing 43″ x 57″ x 28″ size.

Drawing- Roadie - Sheet1
The final design of the Rhody not only includes robust hardware, coated plywood and aluminum construction, a slide out operator desk with touch screen monitor, and 3.5″ locking swivel casters…

PDF- Roadie Overview-crop2
…it also features lids with legs to become backstage work tables. Thanks to our friend Chris Moses for reminding us that, when not actively covering something, lids are infinitely more useful as tables.

rhody legs

Rhody Set Up

Originally Gareth planned to manufacture the Rhody in house, but a chance encounter with an old friend connected him with Case Craft. They build custom cases “for life on the road” and were eager to build our Rhody prototype. On working with Case Craft, Royal commented, “I wish ordering my gluten free meals at restaurants was as easy as ordering the Rhody from Case Craft.”

Our working title for the road case was The Roadie, but it became iresistible to change it to The Rhody given the quirkiness of our home state. We’re happy that somewhere in between the coffee milk and the quahogs there’s room for a small automation manufacturer. It also opened the door for naming our companion road case, the Li’l Rhody, each of which houses another 4 Stagehand Pro’s. Of course you can have as many Rhody’s and Li’l Rhody’s as you like, all run by a single automation operator.

Working towards making Rhode Island the scenic automation capital of the world inspires us to think about lots of new products. “The most exciting things on the not too distant horizon are the Stagehand Servo and Friction Drive,” says Gareth.

Gareth and Royal (and Sprocket) testing out motion control with servo motors.

Gareth and Royal (and Sprocket) testing out motion control with servo motors.

 

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